Site Technical Guide

Concrete Cancer: How to Fix Honeycombs & Segregation

"Honeycombs" happen. Maybe the vibrator wasn't used enough, or the rebar was too dense. The result is exposed aggregate and a weak spot in your column.

The Mistake: Plastering over it with a mix of sand and cement. This will crack and fall off within a year because it doesn't bond chemically with the old concrete.

The R4 Repair Protocol

To restore structural integrity, you must use a Thixotropic Fiber-Reinforced Mortar (Class R4).

Step 1: Prep

Remove all loose gravel until you hit solid concrete. Wet the surface thoroughly.

Step 2: The Structural Patch

Apply ZNR Structural Repair Mortar R4. Unlike cement, this contains polymers that bond aggressively to the substrate and fibers that prevent shrinking cracks.

Recommended: ZNR Repair C30 (Structural Coarse Mortar) > Step 3: Cosmetic Finish

Once the structural hole is filled, use a fine-grain cosmetic mortar to match the smoothness of the surrounding column.

Recommended: ZNR Repair C5 (Fine Finishing Mortar) >

Need technical advice? Cartel 72 provides site visits to recommend the correct ZNR repair system.